Robotic Top Loaders

robotic top loader

Robotic Top Loaders

Pearson

All Pearson robotic top load solutions are fully-customizable to meet customer specifications.

Using a variety of technologies including articulated arm and delta robots, along with custom end-of-arm tooling, we can accommodate a wide range of product styles, pack patterns, case styles, speeds, etc. in addition to meeting retail-ready requirements.

Features

  • Custom end-of-arm tools
  • Articulated arm or delta robot models
  • Vision and line tracking solutions
  • Continuous case motion designs
  • More capabilities: see list to left of the table

Options

  • Product handling and transfer – sorting, orienting, and collating
  • Grouping of products to form pack patterns
  • Ability to meet stringent requirements of washdown, freezing, dusty, hot, or humid environments

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Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals

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Dash VP

Dash VP

Dash VP

Emerald-Automation

The Dash VP casepacker is offered as a solution to case pack flexible & semi-flexible packages into corrugate cases ready for shipping. Final bag orientation is vertical in the case. All casepackers can be supplied with bag settling to help reduce the required case size.

Dash VP casepackers use a servo accumulation belt to load a servo elevator that down-stacks product. When the elevator has down-stacked an entire case’s worth of product, it lowers to the caseload position where a servo case loader pushes the product thru a mandrel, into a case. The servo accumulation increments to accumulate bags during this time to enable faster speeds.

Emerald Automation integrates a diverse yet practical approach to machinery design to provide rugged construction complemented with state-of-the-art technologies. Whether it’s developing a machine to supply a new market, or rebuilding existing machines with new technology, we will work to provide our customers with solutions that meet their individual needs.

Features

  • Vertical bag orientation
  • Up to 10 cases/minute
  • Accumulate bags in multiple configurations
  • Critical components all Servo driven
  • Ethernet Communications

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Options

  • Washdown Options
  • Stainless Steel Construction

Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals

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Dash DPL

Dash DPL

Dash DPL

Emerald-Automation

Our Dash DPL case packer is designed for large, flexible bags that are cased in a horizontal orientation.

Impellers or drop gates are used to drop the bags into a compression/loading section. The DPL uses a servo accumulation belt to build layers prior to feeding the impellers and to control shingling.

Consistent and reliable case packing requires an innovative and simple approach. Emerald integrates years of experience into every piece of equipment to provide rugged construction complemented with state-of-the-art technologies.

Features

  • Horizontal bag orientation
  • Accommodates many different pack patterns
  • Accommodates 10 – 50 lb bags
  • Speeds up to 35 – 50 bags/min
  • Ability to accumulate one layer during case transfers
  • Ethernet communication

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Options

  • Washdown Options
  • Stainless Steel Construction

Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals
  • Cleaning Products
  • Confectionary

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Dash DP

Dash DP Barry Meyer

Dash DP

Emerald-Automation

The Dash-DP casepacker is designed to pack fl exible bags into corrugated boxes for shipping. Our servo impeller design enables us to pack bags quicker than any competitor in the industry. The accumulation belt and side shift options allow for extremely fl exible pack patterns.

Emerald Automation integrates a diverse yet practical approach to machinery design to provide rugged construction complemented with stateof-the-art technologies. Whether it’s developing a machine to supply a new market, or rebuilding existing machines with new technology, we will work to provide our customers with solutions that meet their individual needs.

Features

  • Horizontal bag orientation
  • Accommodates many different pack patterns
  • Ability to accumulate one layer during case transfers
  • Ethernet communication

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Options

  • Washdown Options
  • Stainless Steel Construction

Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals

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Configurable Case Packer

Configurable Case Packing

Configurable Case Packer

Pearson

Pearson’s robotic case packing systems provide an accurate way to gently pack your products for shipping. The flexibility in design means each case packer is capable of handling one or more products, even if they vary in size and/or shape.

Their robotic case packers provide versatility and reliability for manufacturers struggling with bottlenecks, reducing costs, increasing capacity, adding new product lines, and special environments.

Features

  • Flexibility for different product types and case sizes
  • The best technology; highly customizable servo-powered robots
  • Powder-coated aluminum or corrosiveresistant stainless steel

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Options

  • Air Condition is when ambient temperature becomes too hot
  • Heater and dryer for low temperature environments

Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals

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Other Configurations

  • Cup Case Packing System
  • Bag Case Packing System
  • Can Case Packing System
  • Bakery Case Packing System
  • Tube Case Packing System
  • Bottle Case Packing System

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HB-Fuller
Packaging Adhesives

Case Positioner

ACP_3

Case Positioner

Emerald-Automation

The Automatic Case Positioner (ACP) places the erected cases on a case packer mandrel to load the bags into the case.

It is a fully automatic case positioner that is easily integrated with various case packers. The ACP is easy to operate and requires little adjustment.

Features

  • Vertical & horizontal orientation
  • Speeds up to 10 cases/min (12 with Servo)
  • Ethernet communications
  • Allen Bradley PLC Controls
  • Air & vacuum saver system
  • “Tool-less” Changeover

Options

  • Washdown Options
  • Stainless Steel Construction

Industries

  • Alcohol & Spirits
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals

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Case Flipper

Case-Flipper

Case Flipper

Emerald-Automation

The Case Flipper System was designed and built to flip sealed cases to the proper orientation, for the next machine in the production line.

It should be used on Automated Packaging Lines that utilize existing live roller style conveyors. This system is able to be pulled in/out of service rapidly.

Features

  • Portable
  • Quick change in and out of service
  • Capable of flipping 8-10 boxes per minute
  • Allen Bradley PLC Controls
  • Light Stack for Operator Status
  • Frame mounted Emergency-Start/
    Stop Station
  • “Tool-less” Changeover

Options

  • Washdown Options
  • Stainless Steel Construction

Industries

  • Alcohol & Spirits
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals
  • Cleaning Products
  • Confectionery

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SS45 Case Sealer

ss45-case sealer

SS45 Case Sealer

Pearson

The Pearson SS45 Bliss Sealer effectively addresses the “flagging” and “skewing” challenges commonly associated with continuous motion sealers.

Ruggedly built, the SS45 is capable of speeds of up to 45 cases per minute. A convenient bypass option eliminates the need for additional conveying when pre-sealed boxes or cases without tops are introduced into the line.

Features

  • HMI with User Centric Design
  • Safety Redundancy with CAT 3
  • Reliable Non-Contact Interlocks
  • High-Visibility Machine Status
  • Easily Accessible Grace Port
  • Auxillary Operator Station
  • Remote Access Support Capability

Options

  • Oversized and Undersized Case Support
  • Glue on Demand System
  • High-Capacity Adhesive Feeder
  • Air-Conditioner
  • Low-Temp Environment
  • Plant Level Ethernet Connection

Industries

  • Food
  • Beverage
  • Alcohol & Spirits
  • Dairy
  • Confectionery
  • Cannabis
  • CBD

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Magnum CFPS-700

Magnum-CFPS-700

Magnum CFPS-700

Highlight-Industries-Inc

Manually forming boxes wastes labor time and can requires storage space and extra handling. The Magnum CFPS-700 is an integral semi-automatic case forming machine and packing station designed to form and hold boxes as they are packed and transferred for processing.

The machine will fold all four bottom flaps and hold cases securely for packing to increase productivity and reduce operator strain. The machine features heavy duty steel construction and a powder coated frame to ensure long operating life. The flap folding operation is performed pneumatically with reliable air logic.

Simple and Reliable Operation – A Single Operator Can Do the Work of Three

The CFPS-700 acts as a hold down table, freeing the operator’s hands for packing up to 45 pounds of product into the formed case. When interfaced with a carton sealer, a single operator can easily achieve a throughput rate of up to 15 cases per minute for greatly improved productivity

Features

  • Pre-opens major flaps then folds all flaps sequentially for reliable jamfree operation
  • Erected cases are supported on rollers
    for smooth case ejecting

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Highlights

  • Simple and efficient operation triples operator efficiency
  • Interfaces with any Highlight carton sealer
  • Adjusts to different case sizes easily
  • Full pneumatic operation

Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis

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Magnum 5900 SD-U FF

MAGNUM-5900-SD-U-FF

Magnum 5900 SD-U FF

Highlight-Industries-Inc

The Magnum 5900 SD-U FF is an adjustable side drive case sealer with flap folders designed to automatically fold the minor and major flaps of the boxes down and provide accurate and consistent tape application to uniform cases.

The Magnum 5900 SD-U FF will quickly and accurately fold and seal your cases and is built to stand up to years of use.

Features

  • Automatic Flap Folders –  The Magnum 5900 SD-U FF comes standard with adjustable flap folding arms, front flap plow, and rear flap kicker that automatically fold the top major and minor flaps of uniform cases. The automatic design makes for increased productivity with no operator required.

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Highlights

  • Quick adjusting flap folding arms
  • Magnum Tape heads
  • Indexing stopper to prevent case jams

Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals
  • Cleaning Products
  • Confectionary

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