Dash DPL

Dash DPL

Dash DPL

Emerald-Automation

Our Dash DPL case packer is designed for large, flexible bags that are cased in a horizontal orientation.

Impellers or drop gates are used to drop the bags into a compression/loading section. The DPL uses a servo accumulation belt to build layers prior to feeding the impellers and to control shingling.

Consistent and reliable case packing requires an innovative and simple approach. Emerald integrates years of experience into every piece of equipment to provide rugged construction complemented with state-of-the-art technologies.

Features

  • Horizontal bag orientation
  • Accommodates many different pack patterns
  • Accommodates 10 – 50 lb bags
  • Speeds up to 35 – 50 bags/min
  • Ability to accumulate one layer during case transfers
  • Ethernet communication

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Options

  • Washdown Options
  • Stainless Steel Construction

Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals
  • Cleaning Products
  • Confectionary

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Dash DP

Dash DP Barry Meyer

Dash DP

Emerald-Automation

The Dash-DP casepacker is designed to pack fl exible bags into corrugated boxes for shipping. Our servo impeller design enables us to pack bags quicker than any competitor in the industry. The accumulation belt and side shift options allow for extremely fl exible pack patterns.

Emerald Automation integrates a diverse yet practical approach to machinery design to provide rugged construction complemented with stateof-the-art technologies. Whether it’s developing a machine to supply a new market, or rebuilding existing machines with new technology, we will work to provide our customers with solutions that meet their individual needs.

Features

  • Horizontal bag orientation
  • Accommodates many different pack patterns
  • Ability to accumulate one layer during case transfers
  • Ethernet communication

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Options

  • Washdown Options
  • Stainless Steel Construction

Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals

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Configurable Case Packer

Configurable Case Packing

Configurable Case Packer

Pearson

Pearson’s robotic case packing systems provide an accurate way to gently pack your products for shipping. The flexibility in design means each case packer is capable of handling one or more products, even if they vary in size and/or shape.

Their robotic case packers provide versatility and reliability for manufacturers struggling with bottlenecks, reducing costs, increasing capacity, adding new product lines, and special environments.

Features

  • Flexibility for different product types and case sizes
  • The best technology; highly customizable servo-powered robots
  • Powder-coated aluminum or corrosiveresistant stainless steel

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Options

  • Air Condition is when ambient temperature becomes too hot
  • Heater and dryer for low temperature environments

Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals

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Other Configurations

  • Cup Case Packing System
  • Bag Case Packing System
  • Can Case Packing System
  • Bakery Case Packing System
  • Tube Case Packing System
  • Bottle Case Packing System

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HB-Fuller
Packaging Adhesives

Case Positioner

ACP_3

Case Positioner

Emerald-Automation

The Automatic Case Positioner (ACP) places the erected cases on a case packer mandrel to load the bags into the case.

It is a fully automatic case positioner that is easily integrated with various case packers. The ACP is easy to operate and requires little adjustment.

Features

  • Vertical & horizontal orientation
  • Speeds up to 10 cases/min (12 with Servo)
  • Ethernet communications
  • Allen Bradley PLC Controls
  • Air & vacuum saver system
  • “Tool-less” Changeover

Options

  • Washdown Options
  • Stainless Steel Construction

Industries

  • Alcohol & Spirits
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals

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Case Flipper

Case-Flipper

Case Flipper

Emerald-Automation

The Case Flipper System was designed and built to flip sealed cases to the proper orientation, for the next machine in the production line.

It should be used on Automated Packaging Lines that utilize existing live roller style conveyors. This system is able to be pulled in/out of service rapidly.

Features

  • Portable
  • Quick change in and out of service
  • Capable of flipping 8-10 boxes per minute
  • Allen Bradley PLC Controls
  • Light Stack for Operator Status
  • Frame mounted Emergency-Start/
    Stop Station
  • “Tool-less” Changeover

Options

  • Washdown Options
  • Stainless Steel Construction

Industries

  • Alcohol & Spirits
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals
  • Cleaning Products
  • Confectionery

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SS45 Case Sealer

ss45-case sealer

SS45 Case Sealer

Pearson

The Pearson SS45 Bliss Sealer effectively addresses the “flagging” and “skewing” challenges commonly associated with continuous motion sealers.

Ruggedly built, the SS45 is capable of speeds of up to 45 cases per minute. A convenient bypass option eliminates the need for additional conveying when pre-sealed boxes or cases without tops are introduced into the line.

Features

  • HMI with User Centric Design
  • Safety Redundancy with CAT 3
  • Reliable Non-Contact Interlocks
  • High-Visibility Machine Status
  • Easily Accessible Grace Port
  • Auxillary Operator Station
  • Remote Access Support Capability

Options

  • Oversized and Undersized Case Support
  • Glue on Demand System
  • High-Capacity Adhesive Feeder
  • Air-Conditioner
  • Low-Temp Environment
  • Plant Level Ethernet Connection

Industries

  • Food
  • Beverage
  • Alcohol & Spirits
  • Dairy
  • Confectionery
  • Cannabis
  • CBD

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Magnum 5900 SD-U FF

MAGNUM-5900-SD-U-FF

Magnum 5900 SD-U FF

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The Magnum 5900 SD-U FF is an adjustable side drive case sealer with flap folders designed to automatically fold the minor and major flaps of the boxes down and provide accurate and consistent tape application to uniform cases.

The Magnum 5900 SD-U FF will quickly and accurately fold and seal your cases and is built to stand up to years of use.

Features

  • Automatic Flap Folders –  The Magnum 5900 SD-U FF comes standard with adjustable flap folding arms, front flap plow, and rear flap kicker that automatically fold the top major and minor flaps of uniform cases. The automatic design makes for increased productivity with no operator required.

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Highlights

  • Quick adjusting flap folding arms
  • Magnum Tape heads
  • Indexing stopper to prevent case jams

Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals
  • Cleaning Products
  • Confectionary

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Magnum 4500 T-TABLE

Magnum-4500-T-Table

Magnum 4500 T-TABLE

Highlight-Industries-Inc

The Magnum 4500 T-Table is the most cost effective solution available for one operator to form, pack, close, and seal up to 12 cases per minute, and will automatically adjust to random case sizes.

The simple flap folding guides require no additional sensors or complicated moving parts, which makes the system as easy to set up, operate, and maintain as a standard case sealer while providing the productivity of more automated equipment.

Simply place an opened case on the T-Table to form the bottom and slide it forward between the entry guides to hold securely for packing. When the case is full, fold down the top rear flap and push the case into the side belts for the machine to take over. The remaining top and bottom flaps are folded closed and sealed automatically.

Features

  • T-Table design automatically forms the bottom flaps of the case and holds it down for easy packing
  • Automaticaly adjusts to different sized cases
  • Magnum 200 Series 2” tape heads standard, 3” optional
  • Optional Exit Conveyor
  • Locking swivel casters included for easy maneuvering

Highlight

  • Automatically adjust to random case sizes
  • e simple flap folding guides
  • Easy to set up, operate, and maintain

Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals
  • Cleaning Products
  • Confectionary
  • Construction

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Magnum 4500 SD-R

Magnum-4500-SD-R

Magnum 4500 SD-R

Highlight-Industries-Inc

The Magnum 4500 SD-R utilizes dual side belt drives that provide the best performance for random case sealing applications, especially for narrow or long cases.

The machine automatically adjusts in height and width according to box size when in random mode, and can be set to uniform for faster operation.

Highlight’s case sealers are equipped with Magnum 200 Series tape heads which provide accurate and consistent tape application to the top and bottom of cases using any 2” carton sealing tape. Magnum tape heads are engineered with the most heavy duty and reliable components in the industry, and are packed with features for flexibility.

Features

  • PLC Controls – The Magnum 4500 SD-R is controlled using a PLC for flexibility and multiple operating modes. This allows for added versatility and optional upgrades.
  • Locking Swivel Casters –  Highlight’s heavy duty locking casters allow the Magnum 4500 SD-R to be easily moved around a facility to a work area, or moved aside when not in use.

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Highlights

  • Automatically adjusts to case dimensions
  • Magnum tape heads
  • Designed for easy case movement

Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals
  • Cleaning Products
  • Confectionary
  • Construction

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Magnum 4500 BFF

magnum-4500-BFF

Magnum 4500 BFF

Highlight-Industries-Inc

The Magnum 4500 BFF semi automatic case erector allows one operator to quickly form & seal the bottom of up to 15 empty cases per minute, and will automatically adjust to random case sizes.

This easy to use system provides an increase in productivity of 3-4 times over labor intensive hand taping, while significantly improving ergonomics to reduce repetitive motion strain.

The low investment cost means the Magnum 4500 BFF also works great as a back-up to a fully automatic case erector and can be used to boost packing line output during peak business seasons.

Features

  • Automatically folds bottom flaps of cases to increase
    productivity
  • Automaticaly adjusts to different sized cases
  • Magnum 200 Series 2” tape heads standard, 3” optional
  • Optional Exit Conveyor
  • Locking swivel casters included for easy maneuvering

Highlights

  • Automatically adjust to random case sizes
  • Increase in productivity 3-4 times
  • Ergonomics reduce repetitive motion strain

Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals
  • Cleaning Products
  • Confectionary
  • Construction

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