Rollina – Cut & Stack Hot Melt Labeler

Gernep_Rollina_Hot-Glue

Rollina – Cut & Stack Hot Melt Labeler

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The Rollina delivers specialized contact-free hot gluing for the wrap-around application of pre-cut paper, film, or foil labels from the magazine. This labeling system offers optimized brushing to minimize spiral offset common when applying extended labels.

Gernep’s Rollina has the advantage of low glue consumption and low-level machine soiling for easier daily upkeep. The closed hot melt system ensures low energy consumption and fewer emissions. It prevents penetration of condensation due to a constant temperature compared to other gluing systems, which continually cool and reheat.

Features

  • High quality construction and long-lasting machine components
  • Siemens or B&R
    Automation PLC and HMI
  • Herma servo label applicators
  • Compliant to safety regulations e.g. UL, CSA, OSHA
  • Toothed-belt driven bottle plates
  • Quick change format parts
  • Stainless steel machine table
  • Ready to integrate coding and inspection hardware

Options

  • Servo-driven bottle plates
  • Coder (ink jet, thermal transfer or laser)
  • Vision inspection / Label presence
  • Faulty bottle reject system
  • Optical / Camera system for bottle orientation
  • Tall labels
  • Extended length conveyor
  • Non-stop production by adding second roll holder + splicer
  • Allen Bradley Control (depending on model)

Industries

  • Food
  • Non-Food
  • Beverages
  • Alcohol & Spirits
  • Pharmaceuticals
  • Dairy
  • Chemicals
  • Cosmetics
  • Cleaning Products

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RollFed – Roll Fed Hot Glue Labeler

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RollFed – Roll Fed Hot Glue Labeler

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The RollFed executes precise wrap-around container labeling with many different designs set standards, and the label is applied directly to the sprayed surface, solidifying on contact. The ultra-accurate hot melt application provides accelerated production times, reduced clean-up, and waste. The Spray Nozzle system also saves on the cost of adhesives.

Gernep’s RollFed is advantageous due to its patented overlay gearbox allowing for label adjustments without machine interruption. This system’s mechanical coupling synchronizes the table & roller unit for maximum labeling accuracy. Automatic splicers or roll holders are also available for extended uninterrupted operation.

Features

  • High quality construction and long-lasting machine components
  • Siemens or B&R Automation PLC and HMI
  • Herma servo label applicators
  • Compliant to safety regulations e.g. UL, CSA, OSHA
  • Toothed-belt driven bottle plates
  • Quick change format parts
  • Stainless steel machine table
  • Ready to integrate coding and inspection hardware

Options

  • Servo-driven bottle plates
  • Coder (ink jet, thermal transfer or laser)
  • Vision inspection / Label presence
  • Faulty bottle reject system
  • Optical / Camera system for bottle orientation
  • Tall labels
  • Extended length conveyor
  • Non-stop production by adding second roll holder + splicer
  • Allen Bradley Control (depending on model)

Industries

  • Food
  • Non-Food
  • Beverages
  • Alcohol & Spirits
  • Pharmaceuticals
  • Dairy
  • Chemicals
  • Cosmetics
  • Cleaning Products

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R315 Small Diameter Labeling

R315

R315 Small Diameter Labeling

universal-labeling

Universal’s R315 is a high-speed carousel wrap labeling system specifically engineered to label small-diameter round products, such as vials, markers, and lip balms, with high precision and efficiency.

It is designed for high-production settings, ideal for industries that demand rapid and accurate labeling of small products.

Features

  • Complete tabletop system
  • State-of-the-art control package
  • Quick change product carrier
  • Label dispense speed: up to 1300 ipm
  • Web width: 6.5”
  • 12” label roll capacity 3” core
  • Overhead label wrapping station
  • Shown with optional framework base

Industries

  • Alcohol & Spirits
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals
  • Cleaning Products
  • Confectionery
  • Construction
  • Cosmetics

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R310 Semi-Automatic Labeling System

R310

R310 Semi-Automatic Labeling System

universal-labeling

Universal’s R310 is a versatile semi-automatic labeling solution that can handle a wide range of product sizes.

If you’re new to labeling or have limited labeling needs, the R310 is an excellent entry-level option for semi-automatic labeling.

Features

  • Roll-on labeling from ampules to
    gallons
  • Quick and easy changeover
  • Photoelectric label sensing
  • Product sizes: .5” to 6” diameters
  • Foot switch activation

Industries

  • Alcohol & Spirits
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals

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Labetta – Cut & Stack Cold Glue Labeler

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Labetta – Cut & Stack Cold Glue Labeler

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The Labetta is an ideal labeler for front, shoulder, neck ring labels and tamper-evident seals in humid environments and on wet container surfaces. Cold glue is also an excellent method for heat-sensitive materials and reduces the risk of burn-related worker injuries. Glue is dispensed directly onto the container and solidified during the label application.

Gernep’s Labetta executes precise wrap-around container labeling with many different gluing designs and features an automatic” no bottle – no label – no glue ” application. The ultra-accurate cold-glue application provides accelerated production times, reduced clean-up and waste. The Spray Nozzle system also saves on the cost of adhesives.

Features

  • High quality construction and long-lasting machine components
  • B&R Automation PLC and HMI
  • Herma servo label applicators
  • Compliant to safety regulations e.g. UL, CSA, OSHA
  • Servo-driven singling spindles
  • Quick change format parts
  • Stainless steel machine table
  • Ready to integrate coding and inspection hardware

Options

  • Coder (ink jet, thermal transfer or laser)
  • Vision inspection / Label presence
  • Faulty label reject system
  • Extended length conveyor
  • Non-stop production by adding redundant label applicators
  • Allen Bradley Control (depending on model)

Industries

  • Food
  • Non-Food
  • Beverages
  • Alcohol & Spirits
  • Pharmaceuticals
  • Dairy
  • Chemicals
  • Cosmetics
  • Cleaning Products

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L60 Table Top Tamp Labeler

L60

L60 Table Top Tamp Labeler

universal-labeling

Universal’s L60 is the ultimate in customized labeling machines, capable of labeling a wide variety of products with unique shapes and sizes.

From flats, rounds, and ovals to wires, syringes, and even odd-shaped items, the L60 tabletop labeler can handle it all.

 

Features

  • Stepper Driven
  • Programmable Logic
  • Controller (PLC)
  • Label dispense speed up to 600 ipm
  • Photoelectric label sensor
  • Tamp dwell control
    6.5” wide web capacity
  • Product detection delay (ON delay)
  • Label stop delay (OFF delay)
  • 12” roll capacity 3” core
  • Includes one “quick change” Tamp head
  • Foot switch activation

Industries

  • Alcohol & Spirits
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals
  • Cleaning Products
  • Confectionery
  • Construction
  • Cosmetics
  • Dairy
  • Food
  • Industrial
  • Non-Food
  • Pet food
  • Pharmaceuticals

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Core – Cost Effective Case Loading

Core – Cost Effective Case Loading

Core – Cost Effective Case Loading

Norwix

The .CORE integrated heads are the essence of what makes inc.jet’s industrial printing solutions so successful—rugged design, solid connections to external elements and the finest print heads in the industry, all provided in a commercial off-the-shelf system.

inc.jet’s Integrated heads are enclosed in an industrialized stainless steel casing for maximum protection.  Up to four print heads can be accommodated within to give a 2” print swath.  Seamlessly included in this rugged housing is a print controller and a bulk ink system.

The integrated head has connections for external encoders, sensors and stack lights as well as a 10/100 BaseT port for connecting to an inc.jet User Interface or even external data sources.

Two height options are available—standard print height (0.75”) or low profile (0.5”) – allowing for close to the conveyor applications such as printing on trays.

Features

  • Fully integrated system including, pens, print controller and bulk ink system
  • 1” or 2” print options
  • Print front and back for simplified printing
  • 800mL Bulk systems.
  • Large selection of standard and custom inks in black or in color

Options

  • Fixed Floor Stand
  • Adjustable Conveyor MountSpring-loaded Slide Mount Kit

Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals
  • Cleaning Products
  • Confectionary

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Combination Machines

Combination

Combination Machines

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With multiple aggregate combinations possible on one machine frame, GERNEP meets every challenge head-on.

There are many advantages to housing multiple aggregates on one machine. For instance, a non-stop application uses a second applicator to start labeling when the primary applicator runs out of labels. Multiple gluing applicators also amplify efficiency when applying multiple labels onto one product.

Customizations usually require an in-depth consultation and testing to validate the feasibility of the labeling project.

Features

  • High quality construction and long-lasting machine components
  • B&R Automation PLC and HMI
  • Herma servo label applicators
  • Compliant to safety regulations e.g. UL, CSA, OSHA
  • Servo-driven singling spindles
  • Quick change format parts
  • Stainless steel machine table
  • Ready to integrate coding and inspection hardware

Options

  • Coder (ink jet, thermal transfer or laser)
  • Vision inspection / Label presence
  • Faulty label reject system
  • Extended length conveyor
  • Non-stop production by adding redundant label applicators
  • Allen Bradley Control (depending on model)

Industries

  • Food
  • Non-Food
  • Beverages
  • Alcohol & Spirits
  • Pharmaceuticals
  • Dairy
  • Chemicals
  • Cosmetics
  • Cleaning Products

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Robotic Top Loaders

robotic top loader

Robotic Top Loaders

Pearson

All Pearson robotic top load solutions are fully-customizable to meet customer specifications.

Using a variety of technologies including articulated arm and delta robots, along with custom end-of-arm tooling, we can accommodate a wide range of product styles, pack patterns, case styles, speeds, etc. in addition to meeting retail-ready requirements.

Features

  • Custom end-of-arm tools
  • Articulated arm or delta robot models
  • Vision and line tracking solutions
  • Continuous case motion designs
  • More capabilities: see list to left of the table

Options

  • Product handling and transfer – sorting, orienting, and collating
  • Grouping of products to form pack patterns
  • Ability to meet stringent requirements of washdown, freezing, dusty, hot, or humid environments

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Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals

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Dash VP

Dash VP

Dash VP

Emerald-Automation

The Dash VP casepacker is offered as a solution to case pack flexible & semi-flexible packages into corrugate cases ready for shipping. Final bag orientation is vertical in the case. All casepackers can be supplied with bag settling to help reduce the required case size.

Dash VP casepackers use a servo accumulation belt to load a servo elevator that down-stacks product. When the elevator has down-stacked an entire case’s worth of product, it lowers to the caseload position where a servo case loader pushes the product thru a mandrel, into a case. The servo accumulation increments to accumulate bags during this time to enable faster speeds.

Emerald Automation integrates a diverse yet practical approach to machinery design to provide rugged construction complemented with state-of-the-art technologies. Whether it’s developing a machine to supply a new market, or rebuilding existing machines with new technology, we will work to provide our customers with solutions that meet their individual needs.

Features

  • Vertical bag orientation
  • Up to 10 cases/minute
  • Accumulate bags in multiple configurations
  • Critical components all Servo driven
  • Ethernet Communications

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Options

  • Washdown Options
  • Stainless Steel Construction

Industries

  • Alcohol & Spirts
  • Bakery
  • Beverage
  • Cannabis
  • CBD
  • Chemicals

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