Drum Filling Machine

InLine_Filler_Drum

Drum Filling Machine

Inline-Filling-Systems

Used for bulk filling of 55-gallon drum filling, tote filling, and liquid filling of other palletized bulk sizes e.g. 25-gallon barrels, etc.

Can be configured to fill either by weight or volumetrically (or a combination of both). Available in chemical duty or food grade construction.

Features

  • Swivel Arm Remote Control Operation of all mechanical operations
  • Stainless steel scale with remote located digital readout

  • Integration of scale operation with filler PLC and controls
  • Operator actuated powered roller conveyor over/on scale for drum pallet control
  • Drum filler systems can be fitted with IFS supplied custom pump systems or fed by customer’s existing bulk supply system. This system eliminates the physical effort normally associated with 55-gallon drum handling
  • Remote stainless steel NEMA 4x washdown capable PLC control panel is connected to the drum and tote filler by waterproof cable and allows operator access and control away from immediate filling area

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Options

  • Food-grade Construction
  • Chemical duty construction
  • Top or bottom filling

Industries

  • Food
  • Chemicals
  • Cleaning products

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Pail Filling Machine

InLine_Filler_Pail

Pail Filling Machine

Inline-Filling-Systems

Used for bulk filling of 5-gallon pails by volume only (see Net Weigh Fillers for filling pails, totes, and drums by weight).

This is an economical alternative to filling pails with bulk chemical and other typical low-cost liquid products.

Features

  • 304 stainless steel tubular frame with NEMA 4X enclosures for full washdown capability
  • Filler frame top mounted supply tank with float switch control to maintain fill head pressure

  • Pneumatic operated nozzles
  • Nozzle timing protocol is PLC controlled for high accuracy fills
  • Automatic drip tray and supply regulation
  • Precision manual bottle height adjustment
  • Automatic drain and clean cycle
  • Batch bottle counter
  • Control panel uses a 40 character two line digital display with multiple product profile menu

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Options

  • Sanitary application nozzles
  • Application-specific tanks

Industries

  • Food
  • Beverages
  • Dairy
  • Cosmetics
  • Cleaning products
  • Chemicals

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Brine Filling Machine

InLine_Filler_Brine

Brine Filling Machine

Inline-Filling-Systems

Used for food products filling brine and vinegar solutions into various sized containers with varying solids contents.

Specialty overflow filling machine is constructed with anti-corrosion characteristics and specialty nozzles depending on the application. This filler solves some unique problems associated with hand packing of food products in liquids.

Features

  • Constructed of stainless steel and SS shrouded aluminum components for washdown capability
  • Filler frame is fully enclosed with stainless steel panels and gasketed access door

  • All 316 stainless construction including the pump motor to resist corrosion of the salt environment
  • Electrical panel continuously purged with clean air even when not operating
  • Touchscreen control panel with PLC stores up to 50 filling cycle setup parameters for recall
  • Automatic drip tray included as standard to protect bottles from nozzle product dripping
  • Automatic conveyor mounted bottle indexing gates to control container movement
  • No tools required nozzle mounts
  • No tools required multi axis bottle indexing gates for positive container control
  • Electric bottle height adjustment
  • Batch bottle counter records number of filling cycles completed
  • Intelligent automation like suspend operation

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Options

  • Customizable

Industries

  • Food
  • Dairy

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Monoblock Fill Plug Cap Machine

featureimage-Plug-Cap_Mono

Monoblock Fill Plug Cap Machine

Inline-Filling-Systems

Automatic monoblock fill cap plug systems are typically small footprint platforms designed to handle small or inherently unstable containers that cannot be practically filled and closed on intermittent straight line packaging systems

High capital cost machine dedicated to a narrow range of containers and closures.

Features

  • Small Footprint
  • Bottles fed by auger
  • Unstable container handling

Options

  • Limited size range
  • Limited lid and cap sizes

Industries

  • Food
  • Beverage
  • Alcohol & Spirits
  • Chemicals
  • Cleaning products
  • CBD

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Servo Pump Filling Machine

InLine_Filler_Servo-Pump_3

Servo Pump Filling Machine

Inline-Filling-Systems

Extremely flexible and versatile filler designed to fill almost any liquid or semi-liquid product in almost any volume.

Using state of the art digital controls, this filling technology boasts the fastest changeover and cleanup time of any other technology. Capital cost is significantly higher for this type of filling machine than more conventional types.

Features

  • Sanitary, Chemical Duty and Hazardous Location Rated Filling Machine
  • Low Viscosity to High Viscosity Products with or without particulates

  • Accurate Volumetric Filler to +/- .5%
  • Hazardous Location Chemicals
  • Allen-Bradley 5380 Compact Logix PLC with PanelView HMI
  • Allen-Bradley PowerFlex 525 VFDs
  • Removable Fluid path components available for quick change-over
  • Servo – Dive available
  • Drip Tray
  • 1 oz. to 2.5 Gallon container range
  • Production rates:
    • 40 – 50 Gallons per minute
    • 80 – 90 Quarts per minute
    • 100 – 120 Pints per minute
  • 4000 containers per day
  • Bottle management with error control

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Options

  • Customizable
  • 1 to 12 heads
  • CIP (CLean in Place)
  • Application specific hoses and nozzles

Industries

  • Food
  • Beverage
  • Alcohol & Spirits
  • Chemicals
  • Cleaning products

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Piston Filling Machine

InLine_Filler_Piston

Piston Filling Machine

Inline-Filling-Systems

Used primarily for thick viscous liquids and/or particulated products with limited changeovers.

Examples include liquid soaps, cosmetics and heavy food sauces where positive displacement or high-pressure filling is required. Also excellent for volumetric filling of expensive products where high accuracy is needed. Higher capital cost but even small machines can produce very high output.

Features

  • 60000 containers per day
  • High Performance Automatic Production

  • Electronically controlled bottle management & filling
  • Error Controls for high-speed operation
  • Maximum ability to expand into the future

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Options

  • Customizable
  • 4 to 8 heads

Industries

  • Food
  • CBD
  • Chemicals
  • Cleaning products

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Peristaltic Filling Machine

InLine_Filler_Peristaltic_2

Peristaltic Filling Machine

Inline-Filling-Systems

Used for small volume, accurate fills of ultra-clean or high-value liquids such as reagents, essential oils, pharma preparations and other applications where no cross contamination is permitted.

Only low viscosity liquids can be used on this machine. The fluid path is disposable making cleanup very fast and efficient.

Features

  • All fill heads have dedicated servo drives for ease of setup
  • Integrated filling & operation parameters

  • Electronically controlled bottle management and filling
  • 60000 containers per day
  • High performance Automatic Production

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Options

  • Customizable
  • 2 to 4 heads with limited ability to expand
  • 4 to 16 heads expandable

Industries

  • Alcohol & Spirits
  • Chemicals
  • Pharmaceutical
  • CBD

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Net Weigh Filling Machine

InLine_Net-Weigh

Net Weigh Filling Machine

Inline-Filling-Systems

Scale based filling system used for products sold by weight.

Can be used for bulk products sold in totes and pails as well as for precise weights of smaller volume products that have a very high manufactured value. Output is typically lower with a higher capital cost on this type of filler.

Features

  • Low Viscosity High Value Products
  • Fill to Weight Filler to +/- .5%
  • Allen-Bradley Compact
  • Logix PLC and PanelView
  • HMI with Rice Lake Scale Package

  • 1 oz. to 5 Gallon container range
  • Removable Fluid path components available for quick change-over
  • Bottom up Fill
  • Drip Tray
  • Production rates are determined based on accuracy requirements and fill sizes

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Options

  • 1 to 8 heads
  • Application specific hoses and nozzles for accuracy and productivity
  • Surge tanks (overflow)
  • Remote control

  • Nitrogen gas flush
  • Tri-clamp fluid path
  • Air operated controls (for solvents & volatile liquids)

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Industries

  • Food
  • Beverage
  • Alcohol & Spirits
  • Chemicals
  • Cleaning Products

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Time Gravity Filling Machine

InLine_Filler_Time-Gravity

Time Gravity Filling Machine

Inline-Filling-Systems

Used for water thin liquids with no particulates and whose bulk density and flow characteristics do not change with atmospheric or temperature changes.

Usually specified in chemical environments where recirculation is not practical. The time gravity filler is an effective low-cost technology with limited flexibility.

Features

  • Constructed of stainless steel for complete washdown capability
  • Frame is designed for a range of tanks with float controls to meet the application

  • Pneumatic operated nozzles
  • Nozzle timing protocol is PLC controlled for high accuracy fills
  • Bottom-up fill/Diving nozzle rack for product fill control
  • Automatic drip tray, supply regulation, and bottle indexing gates
  • Precision manual bottle height adjustment
  • No tools required nozzle and gating mounts
  • Automatic drain and clean cycle
  • Batch bottle counter
  • Control panel uses a stalk mounted color touchscreen operator interface.
  • Intelligent Automation features like suspended operation

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Options

  • 8 to 16 heads
  • Customization

Industries

  • Beverage
  • Alcohol & Spirits
  • Chemicals
  • Cleaning Products

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Overflow Filling Machine

InLine_Filler_Overflow_1

Overflow Filling Machine

Inline-Filling-Systems

The most widely used filling machine in small bottle filling operations because it handles a wide range of liquids at a modicum of cost.

Ease of cleaning, ease of setup and expandable output makes this machine a favorite of growing companies. Used for free flowing liquids with very small to no particulates, it is adept in foam control and often used in fill-to-level glass applications.

Features

  • 2 Head to 24 Head Sanitary, Chemical Duty and Hazardous Location Rated Filling Machine
  • Low Viscosity Products with fine or no particulates
  • Fill to Level Filling Machine

  • Hazardous Location Chemicals
  • Allen-Bradley Micro 800 PLC with PanelView HMI
  • 1 oz. to 2.5 Gallon container range
  • Drip Tray
  • Production rates:
    • 30 – 40 Gallons per minute
    • 70 – 80 Quarts per minute
    • 100 – 120 Pints per minute

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Options

  • Application specific hoses, nozzles and contact parts for chemical compatibility
  • Removable Fluid path components available for quick change-over
  • CIP (Clean in Place)
  • 2-24 heads

Industries

  • Food
  • Beverage
  • Alcohol & Spirits
  • Chemicals
  • Cleaning Products

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