Soluta – Pressure Sensitive Labeler

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Soluta – Pressure Sensitive Labeler

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The Soluta delivers a highly cost-effective solution for labeling almost any shape or size of food, beverage, healthcare, or non-food container at up to 200/min speeds. Users will enjoy the possibilities of compatible labeling materials and graphic options such as shape, size, and finish.

Gernep’s Soluta can be constructed with one or multiple servo-driven Pressure-Sensitive label applicators and a user-friendly PLC for easy parameter recall and quick format changeovers. This system also requires little to no cleaning because no adhesives are required in the application process.

Features

  • High quality construction and long-lasting machine components
  • B&R Automation PLC and HMI
  • Herma servo label applicators
  • Compliant to safety regulations e.g. UL, CSA, OSHA
  • Servo-driven bottle plates
    Quick change format parts
    Stainless steel machine table
  • Ready to integrate coding and inspection hardware

Options

  • Coder (ink jet, thermal transfer or laser)
  • Vision inspection / Label presence
  • Faulty bottle reject system
  • Optical / Camera system for bottle orientation
  • Tall labels (240mm or 300mm instead of 160mm)
  • Extended length conveyor
  • Non-stop production by adding redundant label applicators
  • Allen Bradley Control (depending on model)

Industries

  • Food
  • Non-Food
  • Beverages
  • Alcohol & Spirits
  • Pharmaceuticals
  • Dairy
  • Chemicals
  • Cosmetics
  • Cleaning Products

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Rollina – Cut & Stack Hot Melt Labeler

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Rollina – Cut & Stack Hot Melt Labeler

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The Rollina delivers specialized contact-free hot gluing for the wrap-around application of pre-cut paper, film, or foil labels from the magazine. This labeling system offers optimized brushing to minimize spiral offset common when applying extended labels.

Gernep’s Rollina has the advantage of low glue consumption and low-level machine soiling for easier daily upkeep. The closed hot melt system ensures low energy consumption and fewer emissions. It prevents penetration of condensation due to a constant temperature compared to other gluing systems, which continually cool and reheat.

Features

  • High quality construction and long-lasting machine components
  • Siemens or B&R
    Automation PLC and HMI
  • Herma servo label applicators
  • Compliant to safety regulations e.g. UL, CSA, OSHA
  • Toothed-belt driven bottle plates
  • Quick change format parts
  • Stainless steel machine table
  • Ready to integrate coding and inspection hardware

Options

  • Servo-driven bottle plates
  • Coder (ink jet, thermal transfer or laser)
  • Vision inspection / Label presence
  • Faulty bottle reject system
  • Optical / Camera system for bottle orientation
  • Tall labels
  • Extended length conveyor
  • Non-stop production by adding second roll holder + splicer
  • Allen Bradley Control (depending on model)

Industries

  • Food
  • Non-Food
  • Beverages
  • Alcohol & Spirits
  • Pharmaceuticals
  • Dairy
  • Chemicals
  • Cosmetics
  • Cleaning Products

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RollFed – Roll Fed Hot Glue Labeler

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RollFed – Roll Fed Hot Glue Labeler

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The RollFed executes precise wrap-around container labeling with many different designs set standards, and the label is applied directly to the sprayed surface, solidifying on contact. The ultra-accurate hot melt application provides accelerated production times, reduced clean-up, and waste. The Spray Nozzle system also saves on the cost of adhesives.

Gernep’s RollFed is advantageous due to its patented overlay gearbox allowing for label adjustments without machine interruption. This system’s mechanical coupling synchronizes the table & roller unit for maximum labeling accuracy. Automatic splicers or roll holders are also available for extended uninterrupted operation.

Features

  • High quality construction and long-lasting machine components
  • Siemens or B&R Automation PLC and HMI
  • Herma servo label applicators
  • Compliant to safety regulations e.g. UL, CSA, OSHA
  • Toothed-belt driven bottle plates
  • Quick change format parts
  • Stainless steel machine table
  • Ready to integrate coding and inspection hardware

Options

  • Servo-driven bottle plates
  • Coder (ink jet, thermal transfer or laser)
  • Vision inspection / Label presence
  • Faulty bottle reject system
  • Optical / Camera system for bottle orientation
  • Tall labels
  • Extended length conveyor
  • Non-stop production by adding second roll holder + splicer
  • Allen Bradley Control (depending on model)

Industries

  • Food
  • Non-Food
  • Beverages
  • Alcohol & Spirits
  • Pharmaceuticals
  • Dairy
  • Chemicals
  • Cosmetics
  • Cleaning Products

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Labetta – Cut & Stack Cold Glue Labeler

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Labetta – Cut & Stack Cold Glue Labeler

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The Labetta is an ideal labeler for front, shoulder, neck ring labels and tamper-evident seals in humid environments and on wet container surfaces. Cold glue is also an excellent method for heat-sensitive materials and reduces the risk of burn-related worker injuries. Glue is dispensed directly onto the container and solidified during the label application.

Gernep’s Labetta executes precise wrap-around container labeling with many different gluing designs and features an automatic” no bottle – no label – no glue ” application. The ultra-accurate cold-glue application provides accelerated production times, reduced clean-up and waste. The Spray Nozzle system also saves on the cost of adhesives.

Features

  • High quality construction and long-lasting machine components
  • B&R Automation PLC and HMI
  • Herma servo label applicators
  • Compliant to safety regulations e.g. UL, CSA, OSHA
  • Servo-driven singling spindles
  • Quick change format parts
  • Stainless steel machine table
  • Ready to integrate coding and inspection hardware

Options

  • Coder (ink jet, thermal transfer or laser)
  • Vision inspection / Label presence
  • Faulty label reject system
  • Extended length conveyor
  • Non-stop production by adding redundant label applicators
  • Allen Bradley Control (depending on model)

Industries

  • Food
  • Non-Food
  • Beverages
  • Alcohol & Spirits
  • Pharmaceuticals
  • Dairy
  • Chemicals
  • Cosmetics
  • Cleaning Products

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Combination Machines

Combination

Combination Machines

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With multiple aggregate combinations possible on one machine frame, GERNEP meets every challenge head-on.

There are many advantages to housing multiple aggregates on one machine. For instance, a non-stop application uses a second applicator to start labeling when the primary applicator runs out of labels. Multiple gluing applicators also amplify efficiency when applying multiple labels onto one product.

Customizations usually require an in-depth consultation and testing to validate the feasibility of the labeling project.

Features

  • High quality construction and long-lasting machine components
  • B&R Automation PLC and HMI
  • Herma servo label applicators
  • Compliant to safety regulations e.g. UL, CSA, OSHA
  • Servo-driven singling spindles
  • Quick change format parts
  • Stainless steel machine table
  • Ready to integrate coding and inspection hardware

Options

  • Coder (ink jet, thermal transfer or laser)
  • Vision inspection / Label presence
  • Faulty label reject system
  • Extended length conveyor
  • Non-stop production by adding redundant label applicators
  • Allen Bradley Control (depending on model)

Industries

  • Food
  • Non-Food
  • Beverages
  • Alcohol & Spirits
  • Pharmaceuticals
  • Dairy
  • Chemicals
  • Cosmetics
  • Cleaning Products

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