Mercury HS VFFS MACHINE

Mercury

Mercury HS VFFS MACHINE

Due to its speed, dependability and low operating cost, the Matrix Mercury HS is the most popular Matrix VFFS Machine.

Mercury

Mercury-Bag-Types

It is fully compatible with nearly any filler and can seal laminate or poly film. The Mercury provides a self-centering film drive-down system, an automatic edge guide, and film tracking for precise film movement and trouble-free operation.

Features

Stainless steel frame and NEMA 4X electrical enclosure with stainless steel adjustable mounting feet
Allen Bradley MicroLogix PLC with 7” color touch screen
Beckhoff servo motors for film pull and jaw motion control
Compared to other high-speed machines, the Mercury has asmall footprint, conserving valuable floor space

Film length controlled by encoder feedback servo system
Automatic film tracking, registered film photo eye and printregistration roller
Roller, and easy film splice
Quick change T-slot jaw faces

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Options

Independent seal platens for poly film
Mechanical or heated hole punch
Tear notch•Flat bottom bag and gusset/tucker attachment
Digital gas flush•Washdown with drip pan
Load shelf
Thermal transfer printer and encoder
UL electrical system (built and certified in-house)
Power unwind
Ultra sonic edge guide sensor•Vacuum belts

Industries

Food
Dairy
Confectionery
Cannabis
CBD
Bakery
Cleaning Products

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Morpheus – MVC-300 SERIES VFFS

Morpheus

Morpheus – MVC-300 SERIES VFFS

The Matrix MVC-300 is a top-of-the-line servo-driven continuous box-motion bagger with a high-speed jaw system, delivering faster speeds and increased accuracy with films like polyethylene, which often require longer seal times.

Morpheus

Morpheus_2

Morpheus-Bag-Types

The film is pulled while the jaw is closed instead of waiting until the jaw opens to pull film. Therefore, gentle product handling occurs while the jaw is elevated and the product is deposited into the bag, minimizing the drop distance. The film is pulled down as the jaw lowers to seal the top of the bag.

Features

Open channel stainless steel 3 NEMA 4X electrical enclosure
304 frame grounded & polished “sanitary” and adjustable mounting feet or optional casters
Servo-driven continuous box-motion jaw for maximum speed and jaw dwell time
Recipe based AutoPro™ with Beckhoff Servo Adjustment System for size change

High performance vacuum film pull-belts (improves performance with difficult films) • Pivoting electrical cabinet
12” multi-touch HMI with 800 x 600 screen resolution
Electronic film registration mark, pneumatic film roll brake, automatic ultrasonic film tracking
Comprehensive self-diagnostic tools
Cloud based wireless remote diagnostics

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Options

Mechanical or heated hole punch
Thermal transfer printer with integrated signal encoder
Independent seal platens for poly film
Digital gas flush
Side gusset (top and bottom)
Load shelf (intermittent)
UL 508A (built and certified in-house)
Power unwind
Washdown
Flat bottom bags

Industries

Food
Dairy
Confectionery
Cannabis
CBD
Bakery
Cleaning Products

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Drum Filling Machine

InLine_Filler_Drum

Drum Filling Machine

Used for bulk filling of 55-gallon drum filling, tote filling, and liquid filling of other palletized bulk sizes e.g. 25-gallon barrels, etc.

InLine_Filler_Drum

Can be configured to fill either by weight or volumetrically (or a combination of both). Available in chemical duty or food grade construction.

Features

Swivel Arm Remote Control Operation of all mechanical operations
Stainless steel scale with remote located digital readout

Integration of scale operation with filler PLC and controls
Operator actuated powered roller conveyor over/on scale for drum pallet control
Drum filler systems can be fitted with IFS supplied custom pump systems or fed by customer’s existing bulk supply system. This system eliminates the physical effort normally associated with 55-gallon drum handling
Remote stainless steel NEMA 4x washdown capable PLC control panel is connected to the drum and tote filler by waterproof cable and allows operator access and control away from immediate filling area

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Options

Food-grade Construction
Chemical duty construction
Top or bottom filling

Industries

Food
Chemicals
Cleaning products

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Pail Filling Machine

InLine_Filler_Pail

Pail Filling Machine

Used for bulk filling of 5-gallon pails by volume only (see Net Weigh Fillers for filling pails, totes, and drums by weight).

InLine_Filler_Pail

This is an economical alternative to filling pails with bulk chemical and other typical low-cost liquid products.

Features

304 stainless steel tubular frame with NEMA 4X enclosures for full washdown capability
Filler frame top mounted supply tank with float switch control to maintain fill head pressure

Pneumatic operated nozzles
Nozzle timing protocol is PLC controlled for high accuracy fills
Automatic drip tray and supply regulation
Precision manual bottle height adjustment
Automatic drain and clean cycle
Batch bottle counter
Control panel uses a 40 character two line digital display with multiple product profile menu

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Options

Sanitary application nozzles
Application-specific tanks

Industries

Food
Beverages
Dairy
Cosmetics
Cleaning products
Chemicals

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Monoblock Fill Plug Cap Machine

featureimage-Plug-Cap_Mono

Monoblock Fill Plug Cap Machine

Inline_rotary

Automatic monoblock fill cap plug systems are typically small footprint platforms designed to handle small or inherently unstable containers that cannot be practically filled and closed on intermittent straight line packaging systems

High capital cost machine dedicated to a narrow range of containers and closures.

Features

Small Footprint
Bottles fed by auger
Unstable container handling

Options

Limited size range
Limited lid and cap sizes

Industries

Food
Beverage
Alcohol & Spirits
Chemicals
Cleaning products
CBD

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Servo Pump Filling Machine

InLine_Filler_Servo-Pump_3

Servo Pump Filling Machine

Extremely flexible and versatile filler designed to fill almost any liquid or semi-liquid product in almost any volume.

InLine_Filler_Servo-Pump_2

InLine_Filler_Servo Pump

InLine_Filler_Servo-Pump_3

Using state of the art digital controls, this filling technology boasts the fastest changeover and cleanup time of any other technology. Capital cost is significantly higher for this type of filling machine than more conventional types.

Features

Sanitary, Chemical Duty and Hazardous Location Rated Filling Machine
Low Viscosity to High Viscosity Products with or without particulates

Accurate Volumetric Filler to +/- .5%
Hazardous Location Chemicals
Allen-Bradley 5380 Compact Logix PLC with PanelView HMI
Allen-Bradley PowerFlex 525 VFDs
Removable Fluid path components available for quick change-over
Servo – Dive available
Drip Tray
1 oz. to 2.5 Gallon container range
Production rates:
- 40 – 50 Gallons per minute
- 80 – 90 Quarts per minute
- 100 – 120 Pints per minute
4000 containers per day
Bottle management with error control

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Options

Customizable
1 to 12 heads
CIP (CLean in Place)
Application specific hoses and nozzles

Industries

Food
Beverage
Alcohol & Spirits
Chemicals
Cleaning products

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Piston Filling Machine

InLine_Filler_Piston

Piston Filling Machine

Used primarily for thick viscous liquids and/or particulated products with limited changeovers.

InLine_Filler_Piston

Examples include liquid soaps, cosmetics and heavy food sauces where positive displacement or high-pressure filling is required. Also excellent for volumetric filling of expensive products where high accuracy is needed. Higher capital cost but even small machines can produce very high output.

Features

60000 containers per day
High Performance Automatic Production

Electronically controlled bottle management & filling
Error Controls for high-speed operation
Maximum ability to expand into the future

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Options

Customizable
4 to 8 heads

Industries

Food
CBD
Chemicals
Cleaning products

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Net Weigh Filling Machine

InLine_Net-Weigh

Net Weigh Filling Machine

Scale based filling system used for products sold by weight.

InLine_Net-Weigh

Can be used for bulk products sold in totes and pails as well as for precise weights of smaller volume products that have a very high manufactured value. Output is typically lower with a higher capital cost on this type of filler.

Features

Low Viscosity High Value Products
Fill to Weight Filler to +/- .5%
Allen-Bradley Compact
Logix PLC and PanelView
HMI with Rice Lake Scale Package

1 oz. to 5 Gallon container range
Removable Fluid path components available for quick change-over
Bottom up Fill
Drip Tray
Production rates are determined based on accuracy requirements and fill sizes

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Options

1 to 8 heads
Application specific hoses and nozzles for accuracy and productivity
Surge tanks (overflow)
Remote control

Nitrogen gas flush
Tri-clamp fluid path
Air operated controls (for solvents & volatile liquids)

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Industries

Food
Beverage
Alcohol & Spirits
Chemicals
Cleaning Products

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Time Gravity Filling Machine

InLine_Filler_Time-Gravity

Time Gravity Filling Machine

Used for water thin liquids with no particulates and whose bulk density and flow characteristics do not change with atmospheric or temperature changes.

InLine_Filler_Time-Gravity

InLine_Filler_Time-Gravity_3

InLine_Filler_Time-Gravity_2

Usually specified in chemical environments where recirculation is not practical. The time gravity filler is an effective low-cost technology with limited flexibility.

Features

Constructed of stainless steel for complete washdown capability
Frame is designed for a range of tanks with float controls to meet the application

Pneumatic operated nozzles
Nozzle timing protocol is PLC controlled for high accuracy fills
Bottom-up fill/Diving nozzle rack for product fill control
Automatic drip tray, supply regulation, and bottle indexing gates
Precision manual bottle height adjustment
No tools required nozzle and gating mounts
Automatic drain and clean cycle
Batch bottle counter
Control panel uses a stalk mounted color touchscreen operator interface.
Intelligent Automation features like suspended operation

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Options

8 to 16 heads
Customization

Industries

Beverage
Alcohol & Spirits
Chemicals
Cleaning Products

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Overflow Filling Machine

InLine_Filler_Overflow_1

Overflow Filling Machine

The most widely used filling machine in small bottle filling operations because it handles a wide range of liquids at a modicum of cost.

InLine_Filler_Overflow_1

InLine_Filler_Overflow_2

InLine_Filler_Overflow_3

Ease of cleaning, ease of setup and expandable output makes this machine a favorite of growing companies. Used for free flowing liquids with very small to no particulates, it is adept in foam control and often used in fill-to-level glass applications.

Features

2 Head to 24 Head Sanitary, Chemical Duty and Hazardous Location Rated Filling Machine
Low Viscosity Products with fine or no particulates
Fill to Level Filling Machine

Hazardous Location Chemicals
Allen-Bradley Micro 800 PLC with PanelView HMI
1 oz. to 2.5 Gallon container range
Drip Tray
Production rates:
- 30 – 40 Gallons per minute
- 70 – 80 Quarts per minute
- 100 – 120 Pints per minute

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Options

Application specific hoses, nozzles and contact parts for chemical compatibility
Removable Fluid path components available for quick change-over
CIP (Clean in Place)
2-24 heads

Industries

Food
Beverage
Alcohol & Spirits
Chemicals
Cleaning Products

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